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Benchmade Bugout 535 vs Benchmade 940 Osborne (2026)

Two Benchmade flagships that answer different questions. The Bugout is built to disappear in a pocket; the 940 is built to cut.

By William • Updated August 2026

Best Lightweight EDC
Benchmade Bugout 535
$160
BladeCPM-S30V, 3.24in
Weight1.85oz / 52g
HandleGrivory
LockAXIS
Blade shapeDrop point
CarryDeep-ish tip-up clip
TrailCraft score 9.5/10
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Best Slicer
Benchmade 940 Osborne
$200
BladeCPM-S30V, 3.40in
Weight2.90oz / 82g
HandleAnodized aluminium
LockAXIS
Blade shapeReverse tanto
CarryTip-up clip
TrailCraft score 9.4/10
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Bottom line: The Bugout at 1.85oz is the one you carry every day and forget about; the 940's reverse tanto and thinner grind is the one that cuts better when you actually use it. If your knife mostly opens packages and lives in a pocket, Bugout. If you cut things daily and want the better blade, 940.

Head-to-head differences

Weight
Benchmade Bugout 5351.85oz — among the lightest knives with a 3in+ blade
Benchmade 940 Osborne2.90oz — noticeable in a pocket by comparison
Bugout wins, and it is the whole reason the Bugout exists.
Blade geometry
Benchmade Bugout 535Standard drop point, competent at everything
Benchmade 940 OsborneReverse tanto with a thin flat grind — a genuinely superior slicer
940 wins clearly on cutting performance.
Handle
Benchmade Bugout 535Grivory is light and has noticeable flex when squeezed
Benchmade 940 OsborneAnodized aluminium is rigid and feels considerably more solid
940 wins on rigidity; Bugout wins on weight.
Steel
Benchmade Bugout 535CPM-S30V — good edge retention, needs diamond stones
Benchmade 940 OsborneCPM-S30V — identical
Tie. The steel is not the differentiator here.
Choose the Benchmade Bugout 535 if:
  • You carry a knife daily and notice weight in a pocket
  • Backpacking, where 1oz differences accumulate
  • You want a knife you will genuinely always have on you
Choose the Benchmade 940 Osborne if:
  • You cut things frequently and want the better blade geometry
  • You dislike handle flex and want a rigid feel
  • You want a knife that looks and feels like an heirloom object

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Common Questions

Is the Bugout's handle flex a problem?
For normal cutting, no — it is noticeable when you squeeze hard and does not affect the lock. Aftermarket aluminium and carbon fibre scales are widely available if it bothers you.
What is a reverse tanto good for?
The thin belly slices well while the strong, unsupported-looking tip is actually quite robust. It is a good all-purpose shape that happens to look unusual.
Do both use the same AXIS lock?
Yes, and it is one of the best folding locks made — ambidextrous, strong, and operable without putting fingers in the blade path.
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